Daihen Otc Wire Feed Welder Turbo Pulse Df

• Contents
• Table of Contents
• Bookmarks

Quick Links

  Related Manuals for Daihen OTC TURBO PULSE CPDP-350

  Summary of Contents for Daihen OTC TURBO PULSE CPDP-350

• Page 2: Table Of Contents

  No. P6972 P. 1/ 64 CONTENTS 1. SAFETY INFORMATION ------------------------------------------------------------------ 2. ARC WELDING SAFETY PRECAUTIONS --------------------------------------------- 3. GENERAL NOTICE OF OPERATION 4. STANDARD COMPOSITION AND ACCESSORIES 5. FUNCTION OF EQUIPMENT 6. REQUIREMENT FOR INPUT POWER 7. TRANSPORTATION AND INSTALLATION 8. EXTERNAL CONNECTION 9.

• Page 3: Safety Information

  No.P6972 P. 2/ 64 1. SAFETY INFORMATION The following safety alert symbols and signal words are used throughout this manual to identify various hazards and special instructions. WARNING WARNING gives information regarding possible personal injury or loss of life. CAUTION refers to minor personal injury or possible CAUTION equipment damage.
• Page 4 No. P6972 P. 3/ 64 ELECTRIC SHOCK can kill. Touching live electrical parts can cause fatal shocks or severe burns. The electrode and work circuits are electrically live whenever the output is on. The power line and internal circuits of this equipment are also live when the line disconnect switch is on.
• Page 5 No.P6972 P. 4/ 64 Chipping and grinding cause flying metal. As welds cool, they can throw off slag. Wear approved face shield or safety goggles. Side shield recommended. Wear proper body protection to protect skin...
• Page 6 No. P6972 P. 5/ 64 WELDING can cause fire and explosion. Sparks and spatter fly off from the welding arc. The flying sparks and hot metal, spatter, hot base metal, and hot equipment can cause fire and explosion. Accidental contact of electrode or welding wire to metal object can cause sparks, overheating, or fire.
• Page 7 No.P6972 P. 6/ 64 CYLINDER can explode if damaged. A shielding gas cylinder contains high-pressure gas. If damaged, a cylinder can explode. Since gas cylinders are normally part of the welding process, be sure to treat them carefully. 1. Use only correct shielding gas cylinders, regulators, hoses, and fittings designed for the specific application;...
• Page 8 No. P6972 P. 7/ 64 ARC WELDING WORKSHOP is potentially hazardous. FALLING, FALLING DOWN and MOVING machine can cause serious injury. Use two eyebolts not one to lift the welding power source. Put the welding power source and wire feeder solidly on a flat surface. Do not pull the welding power source across a floor laid with cables and hoses.
• Page 9 No.P6972 P. 8/ 64 PRINCIPAL SAFETY STANDARDS Safety in Welding and Cutting, ANSI Standard Z49.1, from American Welding Society. Safety and Health Standards, OSHA 29 CFR 1910, from Superintendent of Documents, U.S. Government Printing Office. Recommended Practices for Plasma Arc Cutting, American Welding Society Standard AWS C5.2, from American Welding Society.

• Page 10: General Notice Of Operation

  No. P6972 P. 9/ 64 3. GENERAL NOTICE OF OPERATION 3.1 Rated duty cycle CAUTION Use at the rated duty cycle or under. If exceeding the rated duty cycle, the welding machine may be damaged. • TURBO PULSE 350 (CPDP-350) Rated duty cycle is 60% at 350 A. TURBO PULSE 500 (CPDP-500) Rated duty cycle is 100% at 500 A for CO , MAG, &...
• Page 11 No.P6972 P. 10/ 64 • This welding power source is not suitable for use in the rain. • Do not use this welding power source for pipe thawing. 3.3 Applicable welding process and wire size This welding power source is suitable for the following welding processes. (1)Standard Welding Applicable wire...

• Page 12: Standard Composition And Accessories

  No. P6972 P. 11/ 64 4. STANDARD COMPOSITION AND ACCESSORIES 4.1 Standard composition Standard composition consists of welding power source and accessories, and includes the following parts noted in the dialog boxes. Air cooled torch : Standard accessory of wire feeder. Shielding gas cylinder 208 230V ( 4 6 0 V )

• Page 13: Function Of Equipment

  No.P6972 P. 12/ 64 5. FUNCTION OF EQUIPMENT 5.1 Operation of front panel CAUTION When operating switches on the front panel, be sure to stop welding. If you open the panel cover (gray), you can see each switch and knob. Close the panel cover during welding.
• Page 14 No. P6972 P. 13/ 64 CRATER FILL current and voltage control knob These are for the crater current and crater voltage control. Set them to the optimum crater fill conditions. PULSE ARC CONTROL knob Normally, use in the " " position (standard). It adjusts the pulse arc stability. If it is adjusted to the "RIGID"...
• Page 15 No.P6972 P. 14/ 64 PROGRAM switch Table 5.1 CPDP-350 CPDP-500 Wire Wire Progra Welding process size. Program Welding process size. (in.) (in.) 0.035 0.045 Mild steel Mild steel 0.045 0.052 0.035 1/16 0.045 0.045 Mild steel Pulsed 0.035 0.052 Mild steel 0.045 0.045 Pulsed...
• Page 16 No. P6972 P. 15/ 64 5.2 Remote control box CPDP-500 Inching switch Knob for setting Knob for setting welding voltage welding current...
• Page 17 No.P6972 P. 16/ 64 Pressing this switch [ONE-KNOB] Used to set welding causes only wire to be Setting to the mark "•" causes optimum current. fed. The wire feed Rotate voltage to be obtained automatically. speed can be changed the knob clockwise to increase the voltage, or by the left knob.

• Page 18: Requirement For Input Power

  More than 29kVA Amperage of fuse or circuit breaker 100A +: DAIHEN recommends the amperage value of fuse or circuit breaker written above. However, the value that is prescribed by safety regulations in user's own country and district takes priority.

• Page 19: Transportation And Installation

  No.P6972 P. 18/ 64 7. TRANSPORTATION AND INSTALLATION 7.1 Transportation WARNING Observe the following to prevent damage while transporting the welding machine. Do not touch live electrical parts inside or outside of the welding machine. When moving the welding machine, use the line disconnect switch to turn off the input power.
• Page 20 No. P6972 P. 19/ 64 CAUTION To prevent electromagnetic problems read the following. Also, when electromagnetic problems occur, read the following again. Since high current abruptly changed flows through the welding machine to base metal during welding, nearby machines may be troubled due to electromagnetic noise. Do not ground the base metal and welding power source commonly with other machines.
• Page 21 No.P6972 P. 20/ 64 INSTALLATION PLACE Observe the following when selecting an installation place. Keep the welding power source more than 1ft.(30cm) away from the walls or other machines. Select a place with low humidity, and little dust or dirt. Do not expose welding machine to direct sun light, wind and rain.

• Page 22: External Connection

  No. P6972 P. 21/ 64 8. EXTERNAL CONNECTION WARNING Observe the following to prevent electrical shock. When touching live electrical parts, critical electric shock and burn may occur. Do not touch live electrical parts inside or outside of the welding machine. When grounding to the case of the welding power source, base metal and jigs connected electrically to the base metal should be performed by persons qualified in electrical work and according to the laws and regulations in your area.
• Page 23 No.P6972 P. 22/ 64 In case of using the water cooled torch...
• Page 24 No. P6972 P. 23/ 64 Turn off the line disconnect switch. Open the front cover of welding power source, and connect cables correctly, referring the external connection diagram of output side. Tighten the connecting part of cables. Be sure to close the front cover after the connection. 8.2 Connection of gas hose WARNING Choking can occur when shielding gas continues to flow in poor ventilated...
• Page 25 No.P6972 P. 24/ 64 8.3 Grounding and connection of input side WARNING Observe the following to prevent electrical shock. When touching live electrical parts, critical electric shock and burn may occur. Do not touch live electrical parts inside or outside of the welding machine. When grounding to the case of the welding power source, base metal and jigs connected electrically to the base metal should be performed by persons qualified in electrical work and according to the laws and regulations in your area.

• Page 26: Welding Preparation

  No. P6972 P. 25/ 64 9. WELDING PREPARATION 9.1 Preparation of safety protective equipment CAUTION ARC RAYS can burn eyes and skin: FLYING SPARKS AND HOT METAL can cause injury. NOISE can damage hearing. Arc rays from the welding process produce intense heat and strong ultraviolet rays that can burn eyes and skin.
• Page 27 No.P6972 P. 26/ 64 9.2 Gas flow control CAUTION Do not put your hands, fingers, hair and cloths near the rotating parts of the fan motor. When opening the main valve of the gas cylinder, do not put your face near the outlet port. High-pressure gas may blow out, causing physical injuries.

sherercuble1984.blogspot.com

Source: https://www.manualslib.com/manual/1738395/Daihen-Otc-Turbo-Pulse-Cpdp-350.html

Share this post